Soda blasting on a budget

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The motor on the ZN was crummy, although not as crummy as the wheels. I never ever saw wheels as dirty and heavily oxidized as the ZN’s. I started the cleaning at the rear because rear wheels are usually worse … Continued

Bobbing the tail

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Fun stuff here! While the majority of the work up to now has been necessary or hopefully makes the ZN run better, bobbing the tail may be cosmetic for the most part but it’s probably the first thing people notice … Continued

Assembling an exhaust system (3 of 3)

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Here’s the last of three posts on the exhaust system. This post deals mainly with painting something that can produce over 1,000 degrees Fahrenheit. I’m painting the whole system—header pipes, collectors, cross-over and tail pipes. So, I’m getting straight to … Continued

Assembling an exhaust system (2 of 3)

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Welcome back to the exhaust (go here for part 1 if you missed it). There was a slight interruption of progress here, but it’s back to it. First things first, close the holes that I purposely drilled into the exhaust … Continued

Installing shorter shocks

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Back in the day, the 1100 Kawasaki was a muscle bike. It started for Kawasaki in 1972 with the Z1, if in fact I’m remembering the day. Built to be badass on the street, the early Zs were a force … Continued

Learning to MIG weld

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Things can look so easy on YouTube or in the movies—kicking open doors, picking a lock, whistling real loud, drawing, losing weight, putting in contact lenses and so on and so on to infinity. I can add another ‘skill’ to … Continued

What to do?

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Maybe it’s because this is my first build and I haven’t figured out a sweet spot, but this project is in a constant state of stop and go. At least it’s not as irritating as sitting in rush-hour traffic while … Continued

What to do after dropping parts in the motor

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We’ve all had that feeling. The feeling that something bad is about to happen, and in that split second, it does. After the mini-shock and realization of what just happened hits the brain, there’s generally a string of expletives that … Continued

How to clean CV carburetors

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Buddhism teaches me that nothing is permanent; all things change. When it comes to breathing life back into old bikes that have been sitting for a length of time, there is one constant: All carburetors need to be cleaned. Alright…I’m … Continued

Adjusting valves on a Kawasaki ZN

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Valve-check intervals depend on many factors like cam profile, lobe hardness, the kind of followers or buckets, valve weights, average rpm and so on. Manufacturers run tests to determine valve train wear and set inspection intervals accordingly. The first few … Continued

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